NEW EVENT! Cutting-edge Trends for Food Products at PACK EXPO Southeast
Discover all the latest packaging & processing solutions for food products at the all-new PACK EXPO Southeast in Atlanta, GA, March 10-12, 2025

Think Small to Make Big Impacts on Processing Efficiencies

By educating yourself and implementing incremental changes, you will simplify your day-to-day operations, significantly increase production capacity, and build a solid foundation for your business.

Image courtesy of Adobe Stock
Image courtesy of Adobe Stock

For early stage and startup companies, the initial hurdles of production are often the most challenging to overcome. You've likely spent time solving problems just to get your product to market—developing processes, troubleshooting issues, and making do with limited resources. But once you've tackled those early obstacles and achieved some level of stability, the next question becomes: How do you grow from here?

Embracing change at this point in growth is counterintuitive. You have gotten as far as you have with tools that you built, but if you keep applying them the same way you are sure to cause troubles for yourself as the business grows. Now is when you need to shift your focus from simply getting by to building a foundation for sustainable growth. The good news is that growth doesn’t have to mean huge capital projects or complete do-overs. Often, the biggest wins come from small, strategic changes that challenge your existing practices and unlock new efficiencies. The journey to operational efficiency is all about identifying these opportunities and turning them into real, measurable gains for your business.

Take a hard look at how things are done now and ask questions. You might have good reasons for setting up your product and processes the way you did, but growth means thinking differently. What parts of your product make it special? What steps in your process are absolutely necessary? How can you keep those important elements while improving everything else to build a stronger business?

You don’t need to spend a lot of money to start making these changes. Many great opportunities can be implemented with little cost and can still make a big difference. Start with simple changes that give you the best results for your effort. Once you’ve tackled these easy wins, you’ll be in a better position to make the most out of bigger investments later. The key is to start small, keep asking questions, and act on what you learn.

Building momentum

One of my favorite examples involves a recent client who asked for a manufacturing site assessment. Before we could even schedule the assessment, the client made remarkable progress. By addressing one small step in their process, they connected their filling line to their labeling line, which immediately boosted daily throughput by 50%. After discussing another minor adjustment, they were on track to achieve a 100% improvement in production compared to their initial benchmark.

INTRODUCING! The Latest Trends for Food Products at PACK EXPO Southeast
The exciting new PACK EXPO Southeast 2025 unites all vertical markets in one dynamic hub, generating more innovative answers to food packaging and processing challenges. Don’t miss this extraordinary opportunity for your business!
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INTRODUCING! The Latest Trends for Food Products at PACK EXPO Southeast