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IoT-enabled controls help Litehouse Foods innovate and grow

Supervisory control and data acquisition (SCADA) system monitors batch applications and changes in recipes at the bill of materials level.

Litehouse Foods maintains a set of sensors on the production floor that monitor various data-generation activities, such as ingredient delivery systems, production “counts” and some preventative maintenance sensor applications.
Litehouse Foods maintains a set of sensors on the production floor that monitor various data-generation activities, such as ingredient delivery systems, production “counts” and some preventative maintenance sensor applications.

It was over 50 years ago that the Hawkins family started selling their homemade salad dressings out of the family’s restaurant in Hope, Idaho. In 2006, the family sold the company to its employees, empowering all members to spark innovation and future growth. Today, Litehouse Foods is doing just that—innovating and growing—with the help of remote monitoring and control functionality.

“Remote monitoring and control functionality has allowed us to use our corporate employees’ expertise at remote sites, and has also given us the ability to bring commonality to our plants,” says Christopher Scott, controls engineer.

And, as Litehouse Foods increases its sophistication, it “will also allow remote alerting for out-of-control conditions, which can be communicated to plant engineers and supervisors for immediate remediation of plant floor issues,” adds Dan Hoffman, senior vice president of operations.

The Sandpoint, Idaho-based producer of refrigerated salad dressings, dips, cheese and more exercises responsible business practices, stewardship and sustainability with the help of Internet of Things (IoT) and IoT-enabled controls. “[We] started our IoT journey by implementing a plant floor operations technology (OT) network, which gives us complete isolation from IT and router capabilities to control our traffic going to the cloud,” says Scott. “Our architecture has been defined to include a secure OT layer that is protected from cyber-intrusion through the use of iDMZ technology (internet demilitarized zone), and includes some unique data redundancy capabilities and state-of-the-art switching technologies.”

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