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Single-lane vf/f/s machine pounces on pouching challenges

New machine helps contract pouch packager enhance operating efficiencies and expand market opportunities.

Able to accommodate a variety of product viscosities, the system forms, fills, and seals retail-ready, high-seal-integrity pouches in a range of sizes.
Able to accommodate a variety of product viscosities, the system forms, fills, and seals retail-ready, high-seal-integrity pouches in a range of sizes.

Create-A-Pack Foods, Ixonia, WI, is a certified contract packager that manufacturers and pouch-packs private label liquid condiments, sauces, gels, and icings, as well as some dry products. Many of these products are packaged in portion-control pouch sizes. The company’s products are distributed to retail, foodservice, and food component manufacturing operations throughout the U.S.


Todd Loepfe, Director of Sales for Create-A-Pack Foods, notes, “As our pouch business continues to expand, we needed to look at replacing some aging equipment. We researched and targeted a new Dangan Type III pouch vertical form/fill/seal system from Taisei Lamick USA, Inc. (www.taiseilamick.com) versus other currently available machines. The Dangan Type III is available in two versions—the smaller single-lane machine (Standard type for 3-100 mL pouches) and the larger multi-lane system (for 5 -500 mL pouches). We chose the single-lane Standard type.


“We concluded that the Dangan offers easier operation, easier sanitation and maintenance procedures, less set-up time, and less film waste, while providing comparable filling speeds versus other machines. The Dangan can produce aesthetically perfect, retail-acceptable single pouches, continuous pouches, or perforated (connected) bandolier pouches with or without perforations in a standard and custom range of sizes. And the pouches can be set to run on registered eye marks or preset lengths. Another asset is that we are able to package very thin-viscosity products such as food oils without encountering pouch leakage problems. We felt that the seal integrity of the Dangan was superior to other pouching machines.”

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