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Retooling hardware packaging

Our annual look at hardware packaging ranges from the cute (fancy seed pails) to the creatively functional (driveway sealer in an easy-pour bucket).

Pw 13514 Brewer Bucket

From the house to the yard to the garage, hardware is where it is happening, it being packaging. Marketers are using packaging in new ways as a tool to incite consumer interest within this broad category. What follows is a sampling of recent applications for hardware’s numerous subcategories that range from adhesives to garden products to paint. A common thread in the range of applications is the synergistic pairing of package to product.

The Brewer Co., Columbus, OH, wants to create a stir in the driveway care market with its Brewer Cote Eclipse no-stir, easy-pour formulation of high-performance driveway sealer. The stock 3.5-gal high-density polyethylene bucket has a matching lid, with a pop-and-pour spout and a resealable screw cap. Both are from Landis Plastics Inc. A ring tab on the screw cap is removed—along with an innerseal—to access the spout, which can then be extended via the ring pull. The retractable spout permits unopened buckets to be stacked.

“It’s consumer-friendly and easy to use,” says Brewer sales manager Jack Donnelly. The 3.5-gal size weighs 39 lb compared to 53 lb for a 5-gal pail, making it more suitable for females and older folks, according to Donnelly. He also points out that a vent hole with a small hinged cover in the lid is crucial to proper pouring; it permits the product to be poured out through the spout in just seconds.

“The no-splash formulation and packaging makes the product easy to apply,” says Donnelly. To accommodate the new packaging, the sealer was reformulated from a gel version that would not have poured through the spout. Although the lid does not have to be opened for normal use, users who desire to remove the lid will find that it has a tear-away tamper-evident ring. That makes the lid’s removal a snap, unlike typical buckets that require prying off the lid using a screwdriver or other tool.

Eclipse was tested in selected midwest markets during 2003 where it was priced at $13.50. Unfavorable summer weather throughout the Midwest put a damper on many driveway projects and on product sales, yet Donnelly expects the product to be positioned for better weather—for him that means hotter and drier—in 2004.

Classy filter spray

Unique-in-category packaging is always an attention getter. Scentco LLC, Thomasville, GA, does that with its six varieties of blister-carded Filter Breeze home fragrancing. The liquid scent, intended to be sprayed onto home air filters, is packaged in a 1-oz HDPE bottle that mimics the look of brushed aluminum. The bottles are blow molded by Spentech Plastic Containers. The bottles and spray dispensers are supplied through distributor Smith Container (now TricorBraun).

For the first production run introduced in October 2003, Scentco used aluminum bottles. However, those proved a little too expensive, along with other considerations, according to Scentco director of operations Bobby Overmier. The production change was made in November, with the new HDPE bottles available in stores such as Ace Hardware and Home Depot starting in December. “Compared to a clear bottle, the silver bottle’s impression is that it’s a better, more upscale product,” says Overmier.

Overmier points to the spray dispenser as having been problematic in terms of proper application until a Seaquist 24-mm SeaBreeze spray dispenser proved to have the right stuff in delivering the right amount of fragrance.

A 21-pt SBS card, flexo-printed in four colors, and the 15-mil polyvinyl chloride thermoform are provided by Rohrer Corp. Decoration is via pressure-sensitive paper labels along with a scratch-and-sniff label added by the contract packager, American Accessories. The graphics design—which includes an air filter background on the printed card—is by Cliett Creative Group.

Hoping to floor consumers

A variation on the pourability theme is a three-product line of water-based polyurethane floor treatments from the Minwax division of Sherwin-Williams, Upper Saddle River, NJ.

Launched nationally in August in conjunction with the 2003 National Hardware Show (see packworld.com/ go/c089), the line features handsome ½- and 1-gal black bottles from Pretium Packaging. The containers are fitted with no-drip, low-density polyethylene pour spouts from Berry Plastics that are similar to what has been used for laundry products. The spout is topped with a 63-mm polypropylene cap, also from Berry.

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