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A look ahead at automation in food and beverage manufacturing

A PMMI report identifies key trends and challenges for increased automation in food and beverage plants.

Lack of skilled workers is prompting some processors to use remote connectivity with third parties to assist their internal engineers.
Lack of skilled workers is prompting some processors to use remote connectivity with third parties to assist their internal engineers.

For years, big food and beverage processors have been investing heavily in new technology for their plants. The 2017 Evolution of Automation report from PMMI, The Association for Packaging and Processing Technologies, shows not only is that trend not reversing, but growing and spreading.

What’s driving automation

The report identifies six key trends driving plant floor automation:

  1. Lack of skilled labor and labor shortages: The staffing challenge facing food and beverage processors is double-fold. There is a smaller pool of laborers with the right skills to choose from, while droves of baby boomers are retiring from the manufacturing workforce. 
  2. Global increase in product demand: The world’s population continues to grow, which means more food and beverage products are being shipped farther.
  3. Rising demand for flexible manufacturing: Consumer tastes and needs are changing rapidly, which means processors must employ flexible processes.
  4. Producing products with consistent quality: Consumers expect food and beverage products to be high quality and safe every time they are consumed.
  5. Overall operating cost reductions: To keep costs down, processors are looking to optimize all processing procedures.
  6. Smart machine technology and co-bots: New ways of processing are being enabled by new technology, including artificial intelligence and collaborative robots that are designed to work side by side humans.

A number of food and beverage processors reported having these challenges and seeing automation as a solution. As one plant manager for a meat processing plant says, “In 20 years our plant will be 100 percent automated and IIoT deployed and active.”

Moreover, an increasing number of smaller food and beverage processors are using automation to grow their business.

“Increasing utilization of OEE is a 10-year goal. We will get a user interface, achieve CIP and have remote connectivity in the next five years,” says a production manager for a small food company.

Challenges for the road ahead

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