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Medical Tray Sealing: PC-Based Control Systems and New Belt Actuator Offer Precision

Push-to-start medical tray sealer from Belco Packaging Systems, Inc. minimizes material waste, maximizes package quality and improves operator safety.

The BM2030-PC Medical Tray Sealer was awarded with a PMMI Technology Excellence Award at PACK EXPO Las Vegas 2019.
The BM2030-PC Medical Tray Sealer was awarded with a PMMI Technology Excellence Award at PACK EXPO Las Vegas 2019.

In medical tray sealing, balancing high precision, speed, operator safety, and per-unit cost are all critical.

To meet these needs, Belco Packaging Systems introduced its BM2030-PC Medical Tray Sealer at PACK EXPO Las Vegas in Sep. 2019. Awarded with a PMMI Technology Excellence Award at the show for new innovation, the system is designed for consistency and repeatability, producing high quality seals for FDA-monitored operations such as implantable device packaging.

 Based in Monrovia, CA, Belco has served the manufacturing industry for over 60 years. The company explains that the BM2030-PC represents customer feedback and wishes collected over 45 years of manufacturing medical tray sealers.

 “The system is designed for customers in FDA-regulated environments who need the machine-generated evidence that they’re complying with their quality management system,” explains Belco Vice President Tom Misik. “The machine will let you know if something is not working right. When it is functioning properly, it will provide the data for the MDM [medical device manufacturer] to upload into their permanent device record.”

 The system offers speed and control, thanks to two Festo belt driven linear actuators, a Beckhoff industrial panel PC and several other features for safety and ease of use. One of the hallmarks of Belco designs is “No ifs, ands or bolts.” The machine is built with a welded structural steel foundation, robust for avoiding metal distortion or warping in heat sealing operations that combine high temperature and pressure.

 Sealer operation

 To seal the trays, the operator places pre-made thermoformed trays in each of the machine’s precision-machined seal fixture cavities with a die-cut Tyvek, laminate or foil lid on top of each. With the touch of its Single Start Button, the cycle is initiated. The shuttle drawer slides in and the custom-engineered seal fixture contacts the stationary heat platen for the predetermined cycle time to heat seal the trays. To see the machine in action, visit: http://hcpgo.to/357

 After the shuttle drawer slides back out, the patented automatic tray ejector elevates the trays up and out of the cavity, so that the operator doesn’t disturb the still-warm seal when removing the trays.

 Belt actuator smooths motion

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