Discover your next big idea in food packaging & processing this Sept.
Experience a breakthrough in food packaging & processing—explore solutions from 2,300 suppliers spanning all industries at PACK EXPO Las Vegas.
Register Now

Troubleshooting the Most Common OEE Issues

Food producers can boost efficiency by watching for OEE troublemakers in availability, performance, and quality, says Joe Zembas, former project manager at Procter & Gamble.


   Watch the full interview to learn more about how to evaluate OEE in food processing operations.
Transcript

Bryan Griffen: So what are some of the common OEE troublemakers that you've seen, and what are the strategies for catching and improving them?

Joe Zembas: Okay, we'll run down through availability and performance and quality again. So from an availability standpoint, it could be very simple things like staffing levels, like starving or blocking the machine by not providing the raw material to it or ingredients to it, or it unable to move stuff on down through the system.

From a performance standpoint, there are, all kinds of different losses that you see, but things will be very machine dependent. If you've got a very rudimentary machine, it may simply just be a jam here or there. If you've got a high-tech servo-driven multi-access machine, there might be much more difficult problems to troubleshoot and solve. And then from a quality standpoint, some machines will automatically reject off-quality things because of sensors up and down the machine, or some of those will simply be done offline afterward.

Liquid Foods Innovations Report
Welcome to the inaugural Packaging World/ProFood World Innovations Report on liquid food packaging, drawn from nearly 300 PACK EXPO International booth visits (Chicago, Nov. 3–6, 2024). Our editors highlight the most groundbreaking equipment and materials—supported by video demos—that promise to transform how liquid foods are processed, packaged, and delivered.
Learn More
Liquid Foods Innovations Report
Construction strategies for volatile F&B markets
See how leading manufacturers are fast-tracking projects despite economic uncertainty. Get proven tactics for overcoming tariffs, labor shortages, and rising costs.
Read More
Construction strategies for volatile F&B markets