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Kraft Heinz Uses Recycled Flexible Plastic Packaging as Roofing Material

Kraft Heinz recently transformed recycled flexible plastic packaging into roofing material for two of its U.S. manufacturing plants in a test to demonstrate packaging sustainability.

Kraft Heinz Food Packaging Roofing

Kraft Heinz has completed a pilot project, installing roofing material made from post-consumer flexible plastic at its manufacturing plants in Beaver Dam, Wis., and in Holland, Mich. Installed late last year, the recycled roofing materials were comprised of 4- by 8-ft boards, 94% of each made of post-consumer recycled plastic and fiber.

This was an important project for Kraft Heinz because the company uses flexible plastic packaging across its product portfolio. It was made possible by the company’s participation in Materials Recovery For the Future (MRFF), a non-profit research collaborative that set out to prove technical and economic feasibility to collect, sort, bale, and recycle flexible plastic packaging.

The pilot project will be monitored for performance, and if the recycled materials perform as well or better than standard building materials, Kraft Heinz will strongly consider standardizing the use of them in the future. The company will report on its use of recycled content to the Association of Plastic Recyclers Demand Champion program, after having joined late last year.

“It was a privilege being part of MRFF, which not only helped identify ways to curbside collect and recycle flexible packaging, but also identified end markets that we could leverage within our facilities. Our test project highlights the company’s commitment to sustainable packaging and the priority it places on its Environmental, Social and Governance commitments. Kraft Heinz continues to search for ways to make our packaging recyclable and to incorporate recycled content within our supply chain.” – Erik Groner (Senior Principal Packaging Engineer)

“This Kraft Heinz project is a powerful example of environmental stewardship, reducing use of virgin materials by choosing roofing material made of recycled flexible plastic packaging. Working with recyclers, they’ve provided a model for addressing expectations for full life-cycle management of plastic while using an efficient, low-cost package for consumer product protection." – Susan Graff (Vice President, Resource Recycling Systems; MRFF Research Director)

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