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Highlighting ease of operation, interactivity and flexibility for the packaging and processing industry, KUKA Robotics will feature multiple innovative robotics cells at PACK EXPO 2025, Sept. 29 to Oct. 1, at the Las Vegas Convention Center in Las Vegas, Nevada. Automation demonstrations will be in collaboration with KUKA System Partners FOCUS Integration, DGT, Automated Automation and Blue Onyx Systems (formerly named Viking Masek Packaging Technologies). The live demonstrations will include autonomous mobile robot (AMR) solutions for intralogistics, robotic palletizing/depalletizing, a robotic case packing operation and a conveyor picking and handling system. The company will also be featuring its newest technology—the KR C5 KUKA industrial robot controller for enhanced flexibility and performance, and the iiQKA.0S2 KUKA System Software (KSS) for workflow optimization.
In Booth 3444, located in the West Hall, KUKA System Partner FOCUS Integration will demonstrate standard palletizing and depalletizing with its fenceless CUBE robotic palletizing cell paired with a KMP 600P AMR. FOCUS Integration’s CUBE cell is equipped with its FOS next-generation solution of tools, including a 22² Multitouch glass screen, GuardLogix safety controllers and Ignition Vision for reducing the learning curve for new operators. The KMP 600P is part of KUKA’s latest generation of AMRs for Logistics 4.0 and features intelligence, safety, and easy commissioning to navigate complex, dynamic environments with the simultaneous localization and mapping (SLAM) navigation method. The AMR platform automatically identifies loads with QR code readers, and 3D cameras detect obstacles in three-dimensional spaces. It can transport up to 600 kg and is particularly suitable for compact production environments.
KUKA System Partner DGT will use a KR IONTEC robot to demonstrate automated product picking and packing with its case packing cell, which is designed to pack products of any shape or size. The cell’s custom-made grippers ensure accurate product gripping and loading and are equipped with a KR IONTEC that has a maximum reach of 2,101 mm and a rated payload of 70 kg that can subsequently be adjusted even after mounting. The KR IONTEC provides users the highest output with a low total cost of ownership and high life cycle efficiency.
The KR IONTEC family of robots is an extremely versatile six-axis medium payload robot that can be floor, wall, ceiling, or angle mounted, and its optimized design is well-suited to compact cells with a small footprint. Boasting a best-in-class work envelope and equipped with waterproof and dustproof in-line wrist and protected motors, the KR IONTEC is suitable for virtually any application. The Hygienic Oil (HO) variant of the KR IONTEC uses food-compatible H1 oil in all axes to eliminate the potential for contamination in the food processing and manufacturing sectors.
KUKA’s KR CYBERTECH HO robot will also be on display through KUKA System Partner Blue Onyx, which will be equipped with a 3D vision system from SICK Sensor Intelligence for full 3D scanning and measurement using intelligent 3D cameras. The display will involve automated conveyor picking and placing of oddly shaped objects into trays or bins located at the booth.
Additionally, PACK EXPO 2025 attendees will experience how KUKA System Partner Automated Motion utilizes KUKA’s KR QUANTEC PA to create maximum flexibility and lower operating costs for palletizing and depalletizing through Automated Motion’s VersaPal-KR palletizing system. The VersaPal-KR is a turnkey palletizing/depalletizing system for cases, trays, pails, or bags with multiple configurations available. The VersaPal-KR at PACK EXPO will demonstrate a single infeed with dual palletizing stations serviced by KUKA’s KMP 600P for additional versatility and simple navigation, eliminating the need for pallet conveyors. With a maximum payload of 292 kg and with a maximum reach of 3195 mm, the KR QUANTEC PA’s space-saving design requires little floor space while providing highly precise operation and excellent cycle times to packaging processes. Refrigerated and freezer packing applications can also be accomplished with this robot’s Arctic variant, which does not require a cover or heater while working in temperatures down to -30°C.
For innovative software options displayed at PACK EXPO 2025, the iiQKA.OS2 combines the best of two worlds – the proven core of the KSS and the modern user interface with modular safety – meeting important automation requirements by enabling the simulation of multiple robots and their peripherals. Backed by decades of development experience and built with a contemporary tech stack using the latest web technologies, the new OS delivers expanded functionality, enhanced user experience, and streamlined workflows. It can also detect errors at an early stage due to its various engineering functions such as simulation, offline programming, and comprehensive tests in a virtual environment, which drastically reduce risk and overall cost.
KUKA’s KR C5 industrial robot controller brings maximum performance, connectivity and flexibility to automation with seamless integration to existing infrastructures. Its modular, space-saving design with easy installation and low energy consumption ensures highly efficient performance while simultaneously conserving resources.
In addition to advanced solutions showcased in the booth, Rich Parkhurst, KUKA’s Business Development Manager, Consumer Goods has been selected to contribute to the PACK EXPO 2025 educational program. Parkhurst’s session “Simplifying Robotics: Use Cases for Smarter Engineering,” will explore how manufacturers can break down persistent automation barriers. Parkhurst’s session, scheduled for Wednesday, Oct. 1 at 12:30 p.m. on the Innovation Stage in the West Hall, will teach event attendees how an integrated engineering environment dismantles automation barriers with software and user-friendly operating systems. The curriculum includes a demonstration as well as real-world case studies to highlight how the technologies reduce downtime, accelerate deployment, and enhance flexibility.
All KUKA automation solutions are backed by the company’s expert service and support for training, complete system engineering and simulation, readily available spare parts, robot refurbishment, and more, all of which are easily accessible through the my.KUKA.com site.
