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Right-Size Package Design for E-Comm Shippers

International Paper’s eBos service uses modeling software to analyze a brand’s mix of products along with in-depth design services to create optimized shippers for e-commerce.

International Paper Innovation Marketing Manager Katie Diley discusses the impact of underutilized e-commerce packaging.
International Paper Innovation Marketing Manager Katie Diley discusses the impact of underutilized e-commerce packaging.

An engaging PACK EXPO Connects video from International Paper, “Intelligent Packaging: Design and eBos,” featured Innovation Marketing Manager Katie Diley discussing “the underutilized box and the opportunity it represents for your company.”

As Diley explained, when consumers receive a product shipment via e-commerce in a box that is far larger than needed for the item inside, it causes them to question whether the packaging was just an afterthought. Holding up a corrugated shipper with a small thermos rattling around inside, she voiced consumers’ concerns: “So, I paid money for this, I’ve been looking forward to receiving it, and this is how it shows up? It just makes me wonder, were they busy? Were they out of the box that it was supposed to go in? What’s the deal? What’s going on here?”

Instead, she advised, what you as a brand owner want is for consumers to experience your brand, and you want every single aspect to be flawless. “You want it [the product] to fit tight, you want it to be snug. You don’t want it to rattle around. You don’t want them to worry if the product is going to be damaged before they even get into the box. You want to give them the peace of mind. People make a lot of money as influencers showing off brands. This is not how you want to show off your brand.”

Diley added that underutilizing the box also results in higher freight costs. Because parcel carriers charge by DIM, or dimensional, weight, the more space a case takes up on a truck, the more it costs.

Kick off 2026 with Fresh Ideas for Foods. Register for PACK EXPO East!
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Kick off 2026 with Fresh Ideas for Foods. Register for PACK EXPO East!
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