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ESL & Dairy Filling System

Shibuya Hoppmann offers ESL & Dairy Filling Systems that provide flexible solutions for dairy, plant-based, and extended shelf-life products, supporting both H₂O₂ and peracetic acid bottle decontamination for various viscosities and particulates.

Shibuya Hoppmann
Shibuya Hoppmann

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Shibuya Hoppmann, a distributor in aseptic filling and automation systems, highlights its ESL & Dairy Filling System, designed to meet the diverse production needs of beverage and dairy manufacturers. These proven platforms combine robust microbial control, high-speed performance, and hygienic system design to deliver safe, efficient, and sustainable packaging for sensitive, shelf-stable, and high-viscosity products.

For dairy, plant-based, and extended shelf-life (ESL) applications, Shibuya’s ESL & Dairy Filling System provides unmatched flexibility. The platform supports both H₂O₂ and peracetic acid (PAA) bottle decontamination and accommodates a wide range of low and high-acid products including UHT milk, drinkable yogurts, smoothies, oat beverages, and protein shakes. A unique multi-viscosity filling valve supports up to 1000 cps and enables transitions between product types without thermal degradation. The system handles particulates up to 10mm and enables over 200 hours of continuous aseptic operation without CIP/SIP interruption, ideal for high-mix, high-efficiency dairy production. 

The system offers 100% data collection and real-time monitoring of filling and capping operations, providing traceability and in-line quality assurance. To maintain sterile integrity, they use advanced isolation and sealing technologies tailored to high-speed environments. Their streamlined architecture supports tool-less changeovers and sanitary design principles that reduce cleaning time and simplify maintenance, ensuring consistent uptime even in demanding, multi-SKU production settings.

With a proven record of zero spoilage in over 20 billion bottles filled and over 30 years of aseptic filling system installations, Shibuya Hoppmann’s aseptic technologies deliver reliable performance across sensitive beverage and dairy categories. These scalable solutions align with growing industry demands for sustainable packaging, product safety, and production versatility backed by the precision of Japanese engineering and local U.S. support.

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