New Tool: ProSource
Checkout our packaging and processing solutions finder, ProSource.
Start Your Search

Cartoner Ushers Bumble Bee Out of Plastic Shrink, Into Paperboard Multipacks

An enterprise-wide focus on sustainability pushed Bumble Bee Seafood to reinvent multipacking in a more readily recyclable, paperboard format. A 'Rolls Royce' of a cartoner certainly helped.

Printed paperboard cartons are opened out of magazines of 2D blanks by way of mechanical gripers, plus an “elegant” air-assist carton opening feature to ensure the cartons fully open.
Printed paperboard cartons are opened out of magazines of 2D blanks by way of mechanical gripers, plus an “elegant” air-assist carton opening feature to ensure the cartons fully open.

The tallest, 10- and 12-count multipacks, take advantage of an overhead squaring lug feature on the cartoner, which is helpful due to the cartons’ heights.The tallest, 10- and 12-count multipacks, take advantage of an overhead squaring lug feature on the cartoner, which is helpful due to the cartons’ heights.The iconic Bumble Bee Tuna brand went through a highly publicized transformation in recent years, being led out of bankruptcy by then-CEO Jan Tharp in 2020. It emerged with a fresh brand identity, complete with an enterprise-wide commitment to sustainable practices. As a seafood company, it only makes sense to be a good steward of the ocean harvest you take to market, but this was no small undertaking. Read more about it or visit its website to view a PDF of the company’s recent report: Seafood Future – 2022 Sustainability Impact and Progress Report

Predictably, packaging came under scrutiny during this brand revolution. At that point, multipacks for just about every brand and variety of canned seafood had long used robust, printed shrink bundling film, capable of tightly containing heavy cans of seafood in the formats we still see on retail shelves, like a 4x2 8-pack of 5-oz cans. Bumble Bee was no exception in using this pack style, since shrink bundling was (and continues to be) a capable method of multipack delivery that withstands the supply chain well. Bumble Bee’s most common formats were 4-, 6-, 8-, 10-, and 12-pack cans, either 5- or 7-oz, interchangeably called shrink bundles or cluster packs.

Specific to the Bumble Bee facility in Santa Fe Springs, Calif., shrink film was applied to build shrink bundle packs by a 25-year-old shrink overwrap machine that was on its last legs. The company couldn’t secure good support for such an old model, and it was frequently causing downtime on the line.

Log in to view the full article
Test Your Smarts
Take ProFood World's food safety quiz to prove your knowledge!
Take Quiz
Test Your Smarts
Discover Our Content Hub
Access ProFood World's free educational content library!
Unlock Learning Here
Discover Our Content Hub