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PackworldUSA and TOSS Machine Components, Inc., experts in the field of impulse heat sealing, highlight the continued evolution of impulse heat sealing technology, strengthening processes in medical packaging, advanced manufacturing, and beyond. Decades of progress position both companies as industry benchmarks for precision, reliability, and compliance.
Impulse heat sealing, critical for ensuring package integrity in sectors such as medical devices, consumer goods, and engineered components, has progressed from traditional fixed power methods to sophisticated temperature-regulated solutions. TOSS Technology’s Optimum Sealing System employs Variable Resistance Control (VRC), using the heating element’s electrical resistance for real-time temperature feedback. This closed-loop system delivers repeatable and validatable seals, vital for compliance with standards like ISO 11607 and other industry requirements.
TOSS Machine Components
Notable technical advances include the Pronet Controller C2-210, enabling precise temperature regulation, programmable control, and seamless industrial network integration; and the PIREG®-545, which ensures rapid response times, prevents temperature overshoot, and supports a broad range of polymeric films. The PIREG series controllers are available as in-cabinet DIN rail mounted devices or panel mount devices with a display to interface with the controller. Various versions of different communication protocols such as an analog method, Ethernet, PROFINET, and EtherCAT to accommodate a broad range of systems. Together, these solutions, alongside other TOSS innovations, boost operational efficiency, extend equipment life, and deliver consistent seal integrity.
PackworldUSA designs and manufactures equipment that generates flawless seals for sterile barrier pouches, medical bags, and other critical heat sealing solutions ranging from benchtop to floor-standing models. These machines are relied upon in diverse settings, from life science labs and cleanrooms to R&D labs and general industry. Applications extend beyond medical packaging to include inflatable products, pleated filter bonding, splicing webs for film conversion, and battery pack construction. Features like engineered heat seal bands, customizable seal jaws and platens, and touch-screen interfaces support the achievement of consistent results across varying material types and package formats.
Both companies maintain their leadership position with technology advancements such as multi-point calibration, enhanced security, and intuitive software interfaces, all supported by expert engineering teams dedicated to tailored solutions.
For more information about PackworldUSA’s machines and TOSS Technology’s components, visit https://www.packworldusa.com/ and https://www.tossheatseal.com/about-toss-impulse-heat-seal-controls-and-components/.
